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Pzimmerman05
How To
Infiltrate Zcorp Starch With Rubber
Zcorp starch can
be infiltrated with various liquid rubbers (urethanes, tin or
platinum-cure silicones, etc.) but they must exhibit certain specific
working characteristics. Liquid RTV (room-temperature-vulcanizing)
rubbers used for infiltration should have a viscosity at room
temperature of 2000 cP or
lower. This
viscosity ensures that the liquid rubber will be fully absorbed into
the starch.
CAUTION: When
working with RTV Rubber, always wear nitrile or vinyl rubber gloves
and eye protection. Work on a wax paper surface on top of newspaper
to protect the work surface!
1. Make sure that
proper proportions of 2 or 3 part liquid rubbers are measured
accurately. Some manufacturers specify proportions by weight, while
others indicate proportions by volume. Also, if using 3 part rubber make
sure that it is mixed in the proper sequence according to manufacturer
instructions.
2. If adding liquid
or powder pigment to liquid rubber ensure that it is compatible with the
rubber by infiltrating a sample part with the same proportion of pigment
to rubber that you will use in the full-scale piece. Some pigments will
inhibit the curing of the rubber. Adding too much pigment can also
inhibit or lengthen cure time of liquid rubbers.
3. Rubber can be
applied with a brush or with a squeeze bottle or dropper. If using a
brush be very gentle with brush strokes so that surface starch isn't
rubbed into the liquid rubber. This will cause a fuzzy, uneven surface
texture somewhat like pills on a sweater. This can be avoided by using a
gentle rolling motion with the brush. Another way to avoid this surface
is to use the brush as a dropper, and use the brush to carefully drip
rubber onto the surfaces of the object.
4. Start by applying
the rubber to the thickest sections of the piece and the most interior,
then move outward and to the thinner sections. This allows the thickest
parts the most time to absorb the liquid rubber, and also allows you to
find an un-infiltrated exterior part of the piece to hold onto while
infiltrating the interior. If the piece allows you to infiltrate it by
leaving it on the work surface that is ideal, especially if it is
fragile.
5. As the liquid
rubber is absorbed into the starch the surface will change from shiny to
matte. Continue to apply liquid rubber to the surface as long as it
continues to be absorbed into the surface and returns to a matte
appearance. If any extra rubber pools on the surface after all rubber
has been absorbed, (exhibiting a glossy surface), gently blot to remove
it with a paper towel. If the surface is over-infiltrated it will make
the surface irregular and uneven and the rubber will pool in an
unattractive mass on the work surface around the piece.
6. Allow the piece
to cure undisturbed at room temperature in a well-ventilated, dry place,
away from any breeze that might allow dust or other particulates to
stick to the surface.
7. The piece is
fully cured when the surface no longer feels tacky.
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